ApplicationsHigh-speed application of a high-viscosity, high-damping mastic sealer with sufficient thickness
- Industry
- Automotive
- Fluid
- High-damping mastic sealer
Current challenges and requests
In the body manufacturing process, a high-damping mastic sealer was required for roof applications to reduce road noise, rain noise, and cabin resonance, thereby improving overall vehicle quietness. During evaluation of various dispensing systems, the following challenges were identified.
- The high-viscosity material had to be applied quickly with sufficient thickness to fully fill the gap between the roof panel and reinforcement.
- As a high-performance, high-value material, precise dispensing was required to minimize material usage.
Solutions and merit when improved
The Mohno Dispenser 2NDM15G9 was adopted for its ability to dispense high-viscosity materials quickly at low pressure and with precise control over application thickness.
- The low-pressure dispensing capability enabled stable application with enough thickness to reliably fill gaps.
- Even with highly viscous material, the system maintained the same cycle time as conventional mastic sealers while also achieving greater application thickness.
- The dispenser's high repeatability also allowed precise application of only the required amount, significantly reducing material waste.

Related information
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Electrical Machinery
- Constant application of insulators in the motor production process
- Wide application of sealant to solar cell cover glass
- Line application of trace amounts of adhesives on resin case of electronic component
- Minute line application of high-viscosity adhesives on smartphone body
- High-precision dot application of solder paste without being affected by residual fluid fluctuation in a barrel (syringe)
- Stable mixing and high-precision application of two component hardening epoxy adhesives
- Food
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Automotive
- Highly viscous thermally conductive material is applied to electric components
- Application of anti-seizure lubricant is automated
- High-precision dot application of high-viscosity heat-dissipating silicone on downsized electrical components for automotive
- Wide application of heat-dissipating silicone using flat nozzle
- Application of a pumpable sound deadener inside vehicle pillars during the body manufacturing process
- High-speed application of a high-viscosity, high-damping mastic sealer with sufficient thickness
- Cosmetics
- Chemical, etc.

